How to learn more about diamond tools ? 2024-02-02

What Is a Diamond Tool?

Diamond Tools refer to tools and cutting instruments manufactured using extremely hard natural diamonds or synthetic diamonds as materials.

Diamond (single crystal) is utilized in cutting tools for metal processing, grinding wheels, wire saws, and polishing due to its high hardness. While Diamond Tools (single crystal) can achieve a very sharp cutting edge with a long lifespan and high performance, their complex shaping is challenging, and their manufacturing cost is high, making them relatively expensive. Consequently, they are employed in applications that demand very high precision and durability.

However, diamonds possess cleavage properties along crystal planes, and their hardness may not be consistent. For processing complex shapes, synthetic polycrystalline diamond (PCD) is commonly used. Being polycrystalline, PCD is an assembly of single crystals facing various directions, providing strength from all angles and exhibiting resistance to cleavage.

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Uses of Diamond Tools

The primary applications of Diamond Tools include:

1. Machining

PCD tools are preferred over carbide and ceramic tools in the production of high-quality parts and the machining of difficult-to-cut materials. Due to their durability and performance, they are widely adopted in various industries, including automotive and aerospace, for processing materials such as aluminum, superalloys, CFRP, and other highly resistant materials.

2. Construction Industry

Diamond core bits and diamond wire saws are used to cut construction materials such as concrete, asphalt, and stone. They play a crucial role in drilling and cutting operations on construction sites.

3. Stone Industry

Diamond tools are employed in cutting, polishing, and carving natural and synthetic stones. Artists and stonemasons use them to realize artistic projects.

4. Electronics Industry

In the electronics industry, diamond tools are used for precision work such as cutting and polishing silicon wafers and semiconductor manufacturing processes. The hardness of diamonds proves valuable in this field where high precision is required.

5. Gemstone Processing

In addition to being valued as gemstones, diamonds are used as tools to cut, polish, and carve other gemstones. They find extensive use in the jewelry industry.

6. Medical Field

Diamond-bladed scalpels and drills are used in surgeries, such as neurosurgery and dental procedures. Diamond blades are precise and extremely sharp.

7. Research and Science

Diamonds are used in specialized scientific equipment like high-pressure high-temperature experiments and diamond anvil cells.

Principle of Diamond Tools

The principle of Diamond Tools is based on utilizing the extreme hardness and wear resistance of diamonds when cutting, shaping, or removing other materials.

Diamond is one of the hardest substances on Earth, having a hardness of 10 on the Mohs hardness scale, indicating its significantly greater hardness compared to most other materials. Consequently, diamond provides wear resistance when cutting or shaping various materials.

Diamonds used in tools are typically attached to a metal or ceramic substrate. They are fixed to these substrates, functioning as the cutting edge of the tool. Additionally, techniques such as sputtering, chemical vapor deposition (CVD), and physical vapor deposition (PVD) are employed to coat surfaces with a layer of diamond by depositing carbon atoms, enhancing the tool's hardness.

Importantly, diamonds experience minimal wear during cutting operations. This attribute allows Diamond Tools to maintain high performance over extended periods. While other materials would quickly wear out, Diamond Tools effectively continues cutting materials. Furthermore, diamonds exhibit excellent thermal conductivity. This property ensures that heat generated during cutting is quickly dissipated, preventing the accumulation of heat and extending the tool's lifespan.

However, due to the nature of diamonds as clusters of carbon atoms, they are not suitable for cutting iron-based steel. When processing iron-based steel, the absorption of carbon atoms into the iron at elevated blade temperatures can lead to edge wear or damage. Additionally, Diamond Tools excels in providing precise cutting and polishing, delivering high-quality finishes. This is particularly crucial in applications requiring precise workmanship or high-dimensional accuracy.

Types of Diamond Tools

The main types of Diamond Tools include:

1. Diamond Cutting Tools

Manufactured by shaping single crystal diamonds or polycrystalline diamonds onto cutting tools, such as drills, reamers, end mills, and bits made of materials like cemented carbide and tool steel. These tools are versatile, allowing various machining operations like drilling, grooving, milling, and cutting.

2. Diamond Cutting Wheels

Produced with different bonding materials such as metal bonds or resin bonds, these wheels are used to cut hard materials like metal, ceramics, glass, and stone. They find widespread use in the construction, manufacturing, and processing industries.

3. Diamond Grinding Wheels

These grinding wheels have diamond particles fixed to the surface and are used to polish metal and hard materials. They are utilized in metalworking, gemstone processing, and precision engineering.

4. Diamond Wire Saws

Suitable for cutting stone and concrete, these wire saws are employed in construction, stone processing, and environmental surveys.

5. Diamond Core Bits

Used for drilling holes in materials like concrete, asphalt, and stone. They are common in construction and geotechnical investigations.

6. Diamond Carving Tools

Used by artists and craftsmen to carve materials such as stone, wood, glass, and metal, contributing to the creation of artistic projects.

7. Diamond Drill Bits

Utilized for drilling holes in concrete and stone, these bits are commonly used in construction projects.

8. Diamond Cutters

Diamond cutters are employed in various cutting tools, ranging from surgical scalpels to glass cutters. Diamond abrasive stones and papers with diamond abrasives are used for tool sharpening and polishing tasks.

These represent some of the main types of Diamond Tools, each suited for specific applications, including cutting, machining, polishing, carving, and more, across various industries.

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Company Profile

Factory / Manufacturer / Suppliers of diamond tools,diamond tools china,china diamond tools,Types of Diamond Tools,Uses of Diamond Tools,Principle of Diamond Tools

Xiamen ZL diamond technology Co., ltd LOGO OF Z-LION DIAMOND TOOLS GROUP
Walk into Z-lion Diamond Tools Group and learn about the company's development history.
Brand History- How to Know More About Z-Lion Company History
 We are also the drafter of diamond polishing pads industry standard.
   From the year of 2004, we explore international market actively. We take part in stone exhibitions held in Turkey, Iran, Italy, Germany, Poland, Russia, USA, etc. Our products have sold to Europe, North and South American, South-East Asia, Middle East, etc. Our company owns or being applying for trade mark in USA, Brazil, Italy, Poland, India, turkey, South African. It will provide solid foundation for our exploring international market.
   The company will stick to the enterprise spirit of "Research and Innovation ", improve our core competitive on diamond new material research and application, provide customer satisfied products, create more value for our employees, stock holder and customers We aim to be world famous enterprise in diamond new material research and application, and make our contribution in diamond new material exploring and application area for our country.

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Copyright © 2002-2023 Z-lion Diamond Tools Group.
Z-LION (short for Xiamen ZL Diamond Technology Co., Ltd.) is a professional manufacturer of diamond tools in Xiamen, China. Established in 2002 and listed in New Third Board as a public company in 2015.ZLION factory specializes in the production of different types of diamond tools with diamond flap discs, diamond polishing pads, floor polishing pads, diamond hand polishing pads, dry polishing pads, wet polishing pads, diamond sanding belts (eletroplated diamond grinding belts and resin diamond polishing belts) , diamond cutting saw, for concrete,stone,glass,ceramic and construction projects and industrial application,etc.

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